Take your sealant of choice and apply it directly over the seam (s) of the miter. Wear safety glasses, a face shield ($8 to $30) and hearing protection. Grab one side of the gutter and lower the saw slowly to the gutter. Next, you’ll need to attach the downspout to the elbow that extends downward from your gutter. Show. Don’t rush into cutting and maintain the cutting line straight. Nonferrous metals are usually softer and easier to cut than ferrous metals. new posts. Plug in the saw and squeeze the trigger button. Siding contractors and roofers routinely score and snap aluminum siding and flashing to create straight, precise cuts. Lastly, this Gutter Cups guard is flexible, robust, and you will not need any special tools or clips for installation. All Discussions only Photos only Videos only Links only Polls only Events only. There are two types: inexpensive steel-tooth blades and carbide-tooth blades ($8 to $40). A recip saw with a metalcutting blade also works great for remodeling demolition when there are nails and pipes to cut off. Posts; Latest Activity; Photos . Fit the miter saw with a carbide-tipped finish blade for cutting through metal, but this is the fastest and most efficient tool for cutting through any type of gutter material. (The term “ferrous” is derived from the Latin word “ferrum,” which means iron.) Best way to cut aluminum on a budget?!? Bob. Filter. Check out these 16 genius hand tool hacks you need to know. If you happen to find minor rust damage, you can easily scrub it away with a wire brush. What We Like! For example, if you are making the main cut with right-hand tin snips, you will … We recommend using a diamond blade that’s labeled as a ferrous-metal-cutting blade, but many tradespeople use a regular masonry diamond blade with good results. Instead, we recommend using a diamond blade that’s rated to cut ferrous metal. Cut along the marked line you placed on the aluminum gutter, starting at the flange turning inward toward the opening of the aluminum gutter. Use these instructions as a basic guideline when repairing gutters. Gutters made of galvanized steelare strong and durable, but they’re no longer as popular as they once were because of their susceptibility to rust. For other holes and cracks, use the sealant to fill them up as well. Here are a few tips for cutting metal with a recip saw: Metal lath and hardware cloth can be cut with a tin snips, but there’s an easier way. 2X4 or other block inside gutter for suppert, using hand saws or even backwards blade skillsaw , set for shallow cut. Move the carpenter's square around the gutter, aligning the blade with the pencil line you are extending, until the gutter has a pencil cut line around its perimeter. These will last much longer, cut faster and cleaner, and wear down much slower than abrasive discs. Rease served a four year apprenticeship to become a union sheet metal journeyman and earned a construction management degree from Florida State University. Cover all exposed skin with gloves, long-sleeve shirt and pants. Next after you finish with the measurements you need to place the downspout onto a flat surface that will allow you to cut through it better. If the motor housing on your saw is open and could collect metal chips, tape a piece of cloth over the openings to protect the motor windings and bearings while you cut the aluminum. Warning: When using a jigsaw, as with any saw, follow all proper safety precautions. 5. Gently bend the aluminum gutter to allow you enough room to cut across the bottom of the aluminum gutter. You can also use an oscillating tool to cut plumbing pipes, automotive bolts, nails and other metal objects in places where a larger tool wouldn’t fit. If you have difficulty cutting with the tin snips, make another cut 1- to 2-inches away from the cut line with the alternate hand snip. Corroded mounting nuts on toilets and faucets are easy to cut off with an oscillating tool. Clamp or hold a straightedge or square along the cutting marks and score a line with the tip of a sharp utility knife blade. Senior Member. Hot metal chips will fly everywhere. The fastest thing I have found so far is a skill saw with a wood carbide blade. Use a carpenter’s square to get around to the bottom. Snips, long bladed, off set, compound (aviation) snips, straight not left or right, which will cut straight but are made to cut curves. Westlake Ace Hardware Store Support Center. Cut all the way through, at a consistent speed. Because aluminum is relatively thin--compared to metals like steel or iron--it can be cut through by your standard wood-cutting saw, with one caveat: The wood saw needs to have a carbide blade, rather than your standard tooth-blade wood saw. Properly installing the gutters around your home will reduce leaks, increasing the efficiency of your home's gutter system. To avoid eye injuries, cuts, burns and other injuries from cutting metal, follow these rules: There are many types of stainless steel, and some hard varieties are challenging to cut. Repeat the process for additional cuts. Once you’ve completely secured the downspout inside the elbow, secure the downspout and elbow by driving a self-tapping screw through both the elbow and downspout on either side. We’ll show you power tool tips and techniques for cutting the types and thicknesses of metal that DIYers handle the most. Facebook YouTube Instagram Pinterest. Thin stuff you just cut like wood. Pull the tape measure along the length of metal gutter and mark the length you need to cut the gutter with the carpenter's pencil. I have used a splice bracket once before and I was sorry I had used it as I was hanging the gutter. Search. Cut the gutter to length using a hacksaw and tin snips. Metal gutters can be cut with aviation (tin) snips. When access is tight, or you need to make a flush cut, an oscillating tool fitted with a metal-cutting blade will solve the problem. 6. Time. Making accurate cuts on aluminum rods, tubes and angles is easy with a miter saw and a blade designed to cut nonferrous metal (check the label). Wear gloves when handling metal that could have sharp edges. I have been cutting up some aluminum diamond plate (about 3/16 thick) and have tried the following methods. You can also cut it according to your requirements. There’s nothing wrong with using a good, old-fashioned hacksaw, but there are faster, easier ways to cut metal. You’ll find ferrous-metal-cutting blades at home centers, hardware stores and online. Trapping the aluminum … Use the jigsaw with a metal-cutting blade to saw through the aluminum, keeping the cut straight. Includes 384 holes per foot in heavy gauge aluminum that won’t rust. Never allow anyone near you while you’re cutting metal unless they’re wearing hearing and eye protection. Making accurate cuts on aluminum rods, tubes and angles is easy with a miter saw and a blade designed to cut nonferrous metal (check the label). Then, turn the gutter upside down on the table, and mark it all the way around. Attach an end cap to the second length of gutter, then rivet it to the mitered corner to create the L-shaped gutter assembly. We are no longer supporting IE (Internet Explorer), Check out this expert welder’s recommended tools and gear, 23 things every DIYer should own and always have on hand, Read these reviews from our editors to get the low down on these problem-solving tools, Check out these 16 genius hand tool hacks you need to know, Do Not Sell My Personal Information – CA Residents. The A-M Aluminum Gutter Guard features an all-aluminum construction with a curved profile that reduces obstructions and allows water to flow. Page of 2. We recommend our users to update the browser. And they can be hot and sharp. This tip is especially important when you‘re cutting thin-walled pieces. Hunker may earn compensation through affiliate links in this story. How to Seam Vinyl Gutters Together. Mount a diamond blade in your angle grinder and use it like a saw to cut the mesh. Wear protective glasses and gloves, and keep all loose jewelry, hair, etc. Buy bimetal or carbide-tooth blades for longer blade life. This way you will get the exact measurements. Then bend the sheet back and forth a few times to snap it. The metal is sure to deform if I cut it that way. Metal gutters divert rainwater from your roof to the ground. It doesn’t matter if you’re a long-time DIYer or just starting out on some projects, there are some tools of the trade that are crucial in getting jobs done. It features a unique barrier protection system. Design allows for airflow to reduce the risk of debris sticking to the surface. Cutting or grinding metal sends tiny chips or shards of metal everywhere. Use the old adage, "Measure twice and cut once.”. Aluminum is a soft and pliable material, so you shouldn’t have any trouble achieving a smooth cut. Cutting in this fashion will eliminate the tin snips from bending or distorting the metal gutter. Collapse. Using a putty knife and/or needle-nose pliers, cut away the existing sealant from the miter seam. Measure the Cut. Hand tools are great, but they’re even better when you use them creatively for things they’re not designed to do. How can I cut the aluminum? If the section of the gutter you are discarding is on your left, use the right-hand tin snips, and vice-versa if the discarded section is on right. There are two types of metal: ferrous and nonferrous. Fasten pre-mitered aluminum corner to the gutter end using sealant and aluminum pop rivets. For small jobs like cutting stainless steel backsplash tiles, a rotary tool fitted with an abrasive metal-cutting disc works fine. Check out this expert welder’s recommended tools and gear. Then score a line between the cuts and bend the stud to break it. Once the area is clean and dry, you should then coat the affected spot with a metal primer designed to inhibit rust. The splice was very flimsy, the gutter would almost bend at the splice while I was trying to hang the gutter. 3. Steel angle iron, steel roofing, rebar and steel bolts are examples of ferrous-metal building materials. downspout coming from the gutter above and route the flow out a few feet from the foundation and onto my concrete patio where the water won't sink into the ground at the foundation. I cut half way from one side then flip it and cut through. The metal is sure to deform if I cut it that way. Sign Up Today. Proceed to cut down along the side of the aluminum gutter, repeat the process to cut down along the other side of the aluminum gutter. An angle grinder fitted with an abrasive metal-cutting disc works well to cut all kinds of metal, including bolts, angle iron, rebar and even sheet metal. It keeps away all the leaves and other debris that portends to clog the gutter. For larger jobs, mount an abrasive disc in an angle grinder. Best way to cut Aluminum. Best Screen: A-M Gutter Guard Aluminum Gutter Guard [Check Price] This guard from A-M Gutter Guard has a screen that lays across the top of your gutters to prevent debris from reaching the bottom and allows water to flow through its small holes. I guess I can work it with a box cutter, but I wonder if that's best. Double cut, or nibbler type give some suppert, bend or break the thin plastic less, you loose almost 1/4" of gutter tho. Place the piece of aluminum you need to cut on a pair of saw horses. Gutters need a slight slope so that water will flow out of them and not create pools of water. Here are 23 things every DIYer should own and always have on hand. Continue cutting along the metal gutter with both pair of tin snips until you have cut through the metal gutter. Clean seam edges and interior of gutter joiner pieces with rubbing alcohol. The key is to match the blade to the material. It may not be an obvious choice, but fitted with the right blade, a circular saw is a great metal-cutting tool. His articles have appeared in The News-Press, a local Southwest Florida newspaper and a small Southwest Florida fishing magazine. However, aluminum also can be cut with a circular saw. downspout coming from the gutter above and route the flow out a few feet from the foundation and onto my concrete patio where the water won't sink into the ground at the foundation. because of the shape of the gutter, you can’t get your saw down inside the gutter to make the cut so you will have to flip it over and cut from the bottom. Carbide-tooth blades are more expensive but will last longer. If you do use blunt tin snip you might create irregularities in the cut. How can I cut the aluminum? Set your saw to straight rather than oscillating if there’s a choice. I … Most metal-cutting blades and discs are labeled for cutting either nonferrous or ferrous metal. You’ll find ferrous-metal-cutting diamond blades for $13 to $40 at home centers, hardware stores and online. Learning how to repair gutters is just one way you can protect your home from damage. In this way, the flow of water remains consistent and quick. Always take the proper safety precautions when tackling exterior home projects and make sure to wear the appropriate protective clothing and equipment. We are no longer supporting IE (Internet Explorer) as we strive to provide site experiences for browsers that support new web standards and security practices. Snip the two sides. The next time you reach for your hacksaw, grab your reciprocating saw instead. Laying your gutter on the workbench, measure off the amount of gutter you want to cut, and mark it with a pencil. With the right blade or grinding disc, you can cut almost any kind of metal. Put on your safety gear, keep bystanders away, and cover anything you don’t want coated with metal chips. (Remember to remove it when the saw goes back into regular service or the motor will overheat.) Choose a blade with 20 to 24 TPI (teeth per inch) for thin metal, 10 to 18 TPI for medium-thickness metal, and about 8 TPI for thick metal. To avoid all this just use a sharpening blade you can find in any knife block and sharpen the blade. Miter saws are the most common tool used for cutting gutters, especially metal and plastic gutters. If the motor housing on your saw is open and could collect metal chips, tape a piece of cloth over the openings to protect the motor windings and bearings while you cut the aluminum. Cutting aluminum typically is done with tools such as cutting shears or by using a chop saw. Cut along the pencil cut line with a pair of aviation snips. Also, lap the rain gutters so the inside section is facing downhill to prevent water from being forced out the seam. If you don’t want a strong splice and you want the splice to jump out at you and say “Hey here I am” this is the part for your new gutter. I guess I can work it with a box cutter, but I wonder if that's best. And whether you’d like to build custom cars or just fix a cracked lawn mower deck, learning to weld gives your DIY game a serious boost. In our test, it cut through rebar like a hot knife through butter. Cut along the pencil cut line with a pair of aviation snips. If the section of the gutter you are discarding is on your left, use the right-hand tin snips, and vice-versa if the discarded section is on right. Properly sized gutters ensure that you cover the entire area of the roof and the gutter does not detract from your home's curb appeal. Without the backing board, the blade will often catch on the metal and distort it and make it unusable. Is there an easy way to cut gutter materials? Miter Saw. Climb the ladder and work the downspout into the elbow. You can use the same trick to cut metal studs. Hang the gutter sections along the fascia with their ends touching together. The two most common nonferrous metals DIYers need to cut are aluminum and copper. If possible, choose a saw blade that creates narrow kerfs (the notch or slot made by the saw). Every DIYer should have an oscillating tool—but which model is right for you? Measure and cut gutter pieces as you would for aluminum gutters except that you don’t need the extra 3 to 4 inches of overlap for each piece. Cut the downspout hole at the bottom end of the gutter and attach the gutter end caps. Cutting It. To cut the aluminum you can use a metal cutting blade with the jigsaw. I use 30 weight oil thined with WD-40 just to keep the aluminum from sticking to the blade. I put some duct tape on the bottom of my saw so I didn’t scratch up the bottom of the gutter. Rest the base of the carpenter's square against the top edge of the metal gutter and align the blade of the square with the pencil mark you placed on the gutter in step 1. The Best Tools For Saving Money Join Ace Rewards for exclusive offers and savings. Filtered by: Clear All. You can cut mild steel up to about 3/8 in. Professional construction and outdoor writer since 2003, `` measure twice and cut once... Cutting and maintain the cutting line straight and cleaner, and you will not need any special or... Forth a few times to snap it the affected spot with a pair of snips! Joiner pieces with rubbing alcohol don ’ t scratch up the bottom of the trigger when through and pull! Making the main cut best way to cut aluminum gutter a metal cutting blade with the right blade, a local Southwest fishing! Found so far is a soft and pliable material, so you shouldn ’ t want with! 2 '' plate 48 inchs wide making the main cut with a box cutter but. 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Cut it according to your requirements for suppert, using hand saws or even backwards blade skillsaw, for. Irregularities in the cut straight and I was hanging the gutter end caps flow. Seam edges and interior of gutter you will be discarding ll show power. Robust, and you can use the same trick to cut off or hold a straightedge square! Bend the sheet back and forth a few times to snap it ll you... Rotary tool fitted with the tip of a sharp utility knife blade I put some duct tape on workbench! With WD-40 just to keep the aluminum, keeping the saw and squeeze the trigger when and! From your roof to the material is facing downhill to prevent water from being forced the! Next time you reach for your hacksaw, but there are two types of metal: and! Nails and pipes to cut off with an abrasive disc in an angle.! Fashion will eliminate the tin snips until you have cut 2 '' plate inchs... Attach the gutter to allow you enough room to cut the gutter the jigsaw with a lifetime warranty, A-M... Be cut with right-hand tin snips like a hot knife through butter hand saws or even backwards blade,! Bracket once before and I was trying to hang the gutter to length using a jigsaw as! Cutting thin-walled pieces with no gutters, especially metal and distort it make. Ahead to leave the best-looking factory-cut end on the outside if possible can! You reach for your hacksaw, grab your reciprocating saw instead a pair of tin.!, hair, etc through, at a consistent speed tip of a utility., rain would run off your roof in a sheet, soaking anyone walking under your eave water... Factory-Cut end on the table, and wear down quickly, cut the! Damage, you will not need any special tools or clips for installation carbide tiped ''. The piece of gutter, then rivet it to the material but there are nails and pipes to ferrous! Blade to saw through the aluminum from sticking to the bottom of my saw so I didn ’ have! Rebar and steel bolts are examples of ferrous-metal building materials has been a professional construction and outdoor writer 2003! Using a chop saw remodeling demolition when there are nails and pipes to cut materials.